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Engine Integration Kit for Vertical Machining Centers

Engine Integration Kit for Vertical Machining Centers
3D Printing
#p_91025

Category

Communication and Control
Communication and Control

Hybrid manufacturing solution for retrofitting CNC machining equipment. The Meltio Engine Integration Kit allows you to retrofit almost any CNC vertical machining center to create a fully functional and affordable hybrid manufacturing system that combines metal 3D printing and machining of complex geometries into a single convenient workflow. With this highly efficient solution, the only constraint is the size of the motion system.Ideal for near-net shape manufacturing, component repair, part augmentation, and

feature addition, this versatile capability increases cost-effectiveness and efficiency, and is available with IR lasers, or with blue lasers for greater absorption and a wider range of compatible materials.Hybrid Manufacturing – create highly complex parts with machining tolerances, all in the same workflowPart Repair – ideal for cost-effective component repair, part augmentation, and feature addition, minimizing downtime and freeing you from reliance on external providersRetrofitting – the cost-effective capability allows you to provide CNC machine with new capabilities by turning it into a hybrid metal manufacturing systemGeometric Freedom – print designs have no inherent constraints, and the working envelope is limited only by the size of the motion system
Tech Specs
Laser SystemInfrared Laser 1200W 6 x 976 nm direct diode lasers + fibers & colimators
PrintheadMounted on the right side of the spindle 45 kg
Printhead Retracted Size (WxDxH)255 x 320 x 1075 mm
Printhead Unretracted Size (WxDxH)255 x 320 x 1135 mm
Control UnitFloor Mounted (Wheeled) 125 kg with 27″ HMI screen 390 x 650 x 1600 (deployed screen)
CoolingWater-cooled control unit and deposition head. Chiller included
Print Envelope (WxDxH)Depending on the machining center
Process ControlClosed-loop, wire modulation
Power Input200/240 V 3W+PE 380/415 V 3W+N+PE
Power Consumption2 – 5 kW peak depending on selected options
Slicer SoftwareMeltio relies on its Software Partners Ecosystem for the Hybrid process, including additive and subtractive
Feeder SystemDual traction stepper motors + External Feeder (Push-pull system), conventional wire liners
Wire FeedstockDiameter
Product ConfigurationsSingle or Dual Wire
Compatible MaterialsStainless Steels, Carbon Steels, Tool Steels, Nickel Alloys, Titanium and more
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